Challenge
Automated Guided Vehicles (AGV's) are portable robots designed to operate without direct human intervention or guidance. AGV's continue to grow in popularity due to the lower cost of ownership and improved technology providing increased safety, accuracy, and productivity.
The motor systems used to drive the wheels play a critical role as they need to provide a continuous high torque for acceleration under a load, while maintaining accurate control to complete a dynamic stop for safety reasons. It is difficult to achieve all of the required operating points in a compact package which results in weight increases and a reduction in the usable service time between recharging the battery.
Portescap offers a range of efficient and reliable Brush DC, Brushless DC, and Ultra ECTM BLDC motors for use in AGV applications. These motors can be paired with gearheads, encoders, and brakes to meet the small size, high efficiency, and precise positioning required. These motors are also capable of operating in harsh environments, extreme temperature ranges, and low noise.
The motor systems used to drive the wheels play a critical role as they need to provide a continuous high torque for acceleration under a load, while maintaining accurate control to complete a dynamic stop for safety reasons. It is difficult to achieve all of the required operating points in a compact package which results in weight increases and a reduction in the usable service time between recharging the battery.
Portescap offers a range of efficient and reliable Brush DC, Brushless DC, and Ultra ECTM BLDC motors for use in AGV applications. These motors can be paired with gearheads, encoders, and brakes to meet the small size, high efficiency, and precise positioning required. These motors are also capable of operating in harsh environments, extreme temperature ranges, and low noise.
Benefits
- Improved Safety - High resolution encoders provide precise position feedback and low inertia allows for quick starts/stops
- Reduced Cost of Ownership - Highly reliable motors extend the life of the device
- Extended Run Time - Highly efficient and torque dense motor designs reduce weight
- Lightweight solution allows for reduced weight of the vehicle
- Compact motor package without compromising very high torque
- Low inertia
- Low noise
Reduce Design Time. Select Your Motor Online
RECOMMENDED BRUSH DC
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Speed (rpm) | No-Load Current, Typical (mA) | Output Power (W) | Stall Torque at Nominal Voltage (mNm) | Stall Torque at Nominal Voltage (oz-in) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|---|
35GLT2R82 | 35 | 1.378 | 7490 | 120 | 150 | 1487 | 210.58 | 160 | 22.66 | 157 | 22.23 |
RECOMMENDED BRUSHLESS SLOTLESS
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Speed (rpm) | No-Load Current, Typical (mA) | Continuous Mechanical Power, Max (@25°C) (W) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Motor Speed, Max (rpm) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|
30ECT64 Ultra EC | 30 | 1.181 | 28550 | 575 | 187 | 137 | 19.4 | 20.48 | 2.9 | 30000 | |
30ECT90 Ultra EC | 30 | 1.181 | 22100 | 1050 | 244 | 225 | 31.86 | 21.11 | 2.99 | 25000 | |
40ECP44 | 40 | 1.57 | 26500 | 1410 | 150 | 120 | 17 | 9.11 | 1.29 | 30000 | |
40ECP55 | 40 | 1.57 | 26310 | 1450 | 420 | 150.2 | 21.3 | 9.11 | 1.29 | 30000 |
RECOMMENDED BRUSHLESS SLOTTED FLAT
Model | Motor Diameter (mm) | Motor Diameter (in) | Continuous Mechanical Power, Max (@25°C) (W) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Motor Speed, Max (rpm) | Weight (g) | Weight (oz) | Shop |
---|---|---|---|---|---|---|---|---|---|
32ECF | 32 | 1.26 | 32 | 32.9 | 4.65 | 10000 | 52 | 1.83 | |
45ECF | 43.2 | 1.7 | 50 | 91 | 12.89 | 10000 | 130 | 4.59 | |
90ECF | 90 | 3.54 | 260 | 1080 | 154.3 | 5000 | 960 | 34 |
RECOMMENDED GEARHEADS
Model | Motor Diameter (in) | Motor Diameter (mm) | Efficiency (%) | Static Torque, Max (Nm) | Static Torque, Max (oz-in) | Recommended Input Speed, Max (rpm) | Shop |
---|---|---|---|---|---|---|---|
R40 (Ball Bearing) | 1.572 | 40 | 85 | 40 | 5700 | 6000 | |
R32 (Ball Bearing) | 1.258 | 32 | 80 | 20 | 2832 | 6000 | |
R22HT (Ball Bearing) | 0.865 | 22 | 82 | 4.2 | 595 | 12000 | |
R26HT (Ball Bearing) | 0.866 | 22 | 85 | 5 | 708 | 18000 | |
R32HT (Ball Bearing) | 1.258 | 32 | 80 | 12 | 2.69 | 8000 |
RECOMMENDED ENCODERS
Model | Encoder Type | Number of Lines Available (LPR) | Shop |
---|---|---|---|
HEDS 5500/5540 | 3 Channel Optical | 96 to 1024 | |
M-Sense22 | Integrated Magnetic | 1024, 512, 256, 128, 64, 32, 16, 8, 4, 2, 1 |
RECOMMENDED CONTROLLERS
Model | Nominal Voltage, Max (V) | Nominal Voltage, Min (V) | Feedback Type | Continuous Input Power, Max (W) | Control Method | Autoclave Cycles | Shop |
---|---|---|---|---|---|---|---|
MIBL 0520 | 48 | 20 | Sensored | 720 |