Challenge

Securing implants and wire meshes to bone during reconstructive or plastic surgery often requires fastening screws. Using manual screw drivers, this tedious process can present ergonomic issues for surgeons and account for a significant portion of the total OR time required for the procedure. Furthermore, surgeons must rely on their own sense of force applied to determine when the screw is completely seated. Driving the screw too far results in bone stripping which reduces the holding force of the screw and causes additional trauma for the patient. Motorizing the surgical screwdriver application results in shorter procedure times and better comfort for the surgeons. Tools with torque limiting functionality can precisely control the seating of the screw to improve patient outcomes and reduce recovery time. All of these benefits ultimately result in lower cost of care. Motorization has already become prominent in Craniomaxillofacial (CMF) procedures, and is expected to expand to medium and large bone procedures in the near future.
Portescap offers sterilizable Slotted BLDC motors that are designed to withstand the repeated autoclave cycles of reusable surgical screwdrivers. The Size 6 sterilizable motor is properly sized and geared for typical screwdriver working points, and its high efficiency allows for longer use times or a smaller battery. Customizations are available to suit specific design requirements, including integrated electronics. Portescap also offers extremely efficient but cost effective 16mm, 17mm, 22mm, and 24mm Brushed DC motors that provide high performance while maintaining low cost for single or limited use powered surgical screw drivers.
Benefits
- High efficiency for longer operating time and smaller battery packs
- High speed for faster screw seating and shortened procedure time. The high speed capability also opens the door for drilling the pilot hole with the same tool
- High torque in the smallest diameter allows for ergonomic tool profiles that can fasten even large screws requiring more power
- Low inertia rotors can quickly change speed or stop completely to enhance torque limiting control
Reduce Design Time. Select Your Motor Online
RECOMMENDED BRUSHLESS SLOTLESS
Model | Motor Diameter (mm) | Motor Diameter (in) | Continuous Mechanical Power, Max (@25°C) (W) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Motor Speed, Max (rpm) | Weight (g) | Weight (oz) | Shop |
---|---|---|---|---|---|---|---|---|---|
22ECA60 Autoclavable Slotless Brushless DC Motor | 22 | 0.866 | 180 | 51 | 7.2 | 60000 | 140 | 4.94 |
RECOMMENDED BRUSHLESS SLOTTED
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Current, Typical (mA) | No-Load Speed (rpm) | Continuous Stall Torque (mNm) | Continuous Stall Torque (oz-in) | Continuous Stall Current (A) | Peak Torque (mNm) | Peak Torque (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Cannulated Large Bone Orthopedic Surgical Motor (B1210N1021) | 31.5 | 1.24 | 1267 | 16800 | 83.1 | 11.77 | 16.1 | 1365.4 | 193.4 | 5.41 | 0.77 | |
Cannulated Large Bone Orthopedic Surgical Motor (B1210N1023) | 31.5 | 1.24 | 760 | 15700 | 95.9 | 13.58 | 11.19 | 1660.8 | 235.2 | 8.88 | 1.26 |
RECOMMENDED BRUSH DC
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Speed (rpm) | No-Load Current, Typical (mA) | Output Power (W) | Stall Torque at Nominal Voltage (mNm) | Stall Torque at Nominal Voltage (oz-in) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|---|
16DCP Athlonix - Graphite | 16 | 0.63 | 9184 | 77.2 | 1.3 | 3.85 | 0.55 | 2.42 | 0.34 | 27.94 | 3.96 | |
16N78 Athlonix | 16 | 0.63 | 9270 | 90 | 5.4 | 13.6 | 1.93 | 6.9 | 0.98 | 27.7 | 3.92 | |
17DCT Athlonix - Graphite | 17 | 0.669 | 9653 | 92.6 | 4.6 | 16.16 | 2.29 | 5.89 | 0.83 | 55.88 | 7.91 | |
22DCP Athlonix - Graphite | 22 | 0.866 | 10889 | 132.6 | 4.3 | 17.65 | 2.5 | 6.23 | 0.88 | 41.01 | 5.81 | |
24DCT Athlonix - Graphite | 24 | 0.945 | 7810 | 90.3 | 9 | 68.94 | 9.76 | 14.6 | 2.07 | 59.86 | 8.48 |
RECOMMENDED STEPPER LINEAR
Model | Motor Diameter (mm) | Motor Diameter (in) | Holding Force, Min @ rated current @ 0.001" (0.0254 mm) / Step (N) | Holding Force, Min @ rated current @ 0.001" (0.0254 mm) / Step (oz) | Holding Force, Min (Unenergized) @ 0.001" (0.0254 mm) / Step (N) | Holding Force, Min (Unenergized) @ 0.001" (0.0254 mm) / Step (oz) | Stroke Length, Typical (in) | Stroke Length, Typical (mm) | Linear Travel Accuracy | Shop |
---|---|---|---|---|---|---|---|---|---|---|
35DBM-K | 35.94 | 1.415 | 112 | 403 | 40 | 144 | 0.67 | 17 | ± 1 Step | |
35DBM-L | 35.94 | 1.415 | 112 | 403 | 40 | 144 | 2.5 | 63.5 | ± 1 Step |
RECOMMENDED GEARHEADS
Model | Motor Diameter (in) | Motor Diameter (mm) | Efficiency (%) | Static Torque, Max (Nm) | Static Torque, Max (oz-in) | Recommended Input Speed, Max (rpm) | Shop |
---|---|---|---|---|---|---|---|
B16 (Ball Bearing) | 0.629 | 16 | 81 | 0.3 | 42 | 8000 | |
B16 (Sleeve Bearing) | 0.629 | 16 | 81 | 0.3 | 42 | 8000 | |
R16 (Ball Bearing) | 0.629 | 16 | 85 | 1 | 141 | 7500 | |
R16 (Sleeve Bearing) | 0.629 | 16 | 85 | 1 | 141 | 7500 | |
R22 (Ball Bearing) | 0.865 | 22 | 80 | 2 | 283 | 5000 | |
R22 (Sleeve Bearing) | 0.865 | 22 | 80 | 2 | 283 | 5000 |