Motor Power Density
Definition
Power density (or volume power density or volume specific power) is the amount of power (time rate of energy transfer) generated per unit volume (of the motor). The more powerful and (or) the smaller the motor in envelope size, the higher the power density. Volume power density is an important consideration where space is constrained. The motor design aims to minimize space for the highest possible power output. High power density enables miniaturization of applications and end devices and is of the utmost importance for portable or wearable applications (e.g. miniature pumps and medical implantable devices).
Solution Overview
Magnetic flux path in a motor guides the magnetic field in the usable channel, thus minimizing losses. A small electric motor that produces high power but has high losses is not the most effective solution. Using innovative design concepts, our engineers develop high power density electric motors that can deliver maximum power in the smallest footprint. Powerful neodymium magnets and advanced magnetic circuit design generates higher electro-magnetic flux to deliver best-in-class power density. Portescap continues to innovate electromagnetic coil technologies to deliver power in ever-smaller motor sizes. We can build small DC motors with closer tolerances because of our advanced design. This results in less energy input per unit of torque output because of a narrowed air gap between the rotor and the stator.
Portescap Technology
Portescap's proprietary brushless slotless winding design delivers unmatched motor power density to a spectrum of medical and industrial applications. Gearhead integration provides high power density electric motors for high torque applications. Our customized winding design provides optimized solutions in the smallest possible envelope based on the application's specific performance needs. Linear actuator solutions with an integrated leadscrew provide high motor power density in a small package. This is an ideal solution for axial motion needs. Miniature integrated encoders (e.g. MR2), MRI filters and thermistor options are available to save space and reduce application footprint.
Portescap high power density motors are perfect for the following applications:
RECOMMENDED BRUSHLESS SLOTLESS
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Speed (rpm) | No-Load Current, Typical (mA) | Continuous Mechanical Power, Max (@25°C) (W) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Motor Speed, Max (rpm) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|
12ECP48 Ultra EC | 12 | 0.47 | 38950 | 200 | 23 | 8.1 | 1.13 | 5.94 | 0.83 | 60000 | |
22ECP35 Ultra EC | 22 | 0.866 | 13200 | 30 | 56 | 14.3 | 2.03 | 17.4 | 2.46 | 50000 | |
22ECP45 Ultra EC | 22 | 0.866 | 15700 | 60 | 80 | 29.4 | 4.16 | 26.97 | 3.82 | 47000 | |
22ECP60 Ultra EC | 22 | 0.866 | 8050 | 40 | 120 | 50.5 | 7.15 | 28.27 | 4 | 38000 | |
22ECS45 Ultra EC | 22 | 0.866 | 68500 | 300 | 120 | 26.8 | 3.8 | 6.6 | 0.93 | 73000 | |
22ECS60 Ultra EC | 22 | 0.866 | 47000 | 210 | 180 | 45.9 | 6.5 | 7.3 | 1.03 | 60000 | |
22ECT35 Ultra EC | 22 | 0.866 | 12400 | 100 | 34 | 20 | 2.83 | 27.31 | 3.87 | 20000 | |
22ECT48 Ultra EC | 22 | 0.866 | 11950 | 155 | 54 | 41.6 | 5.89 | 28.08 | 3.98 | 20000 | |
30ECT64 Ultra EC | 30 | 1.181 | 28550 | 575 | 187 | 137 | 19.4 | 20.48 | 2.9 | 30000 | |
30ECT90 Ultra EC | 30 | 1.181 | 22100 | 1050 | 244 | 225 | 31.86 | 21.11 | 2.99 | 25000 | |
35ECS60 Ultra EC | 35 | 1.378 | 39300 | 1000 | 262 | 120.6 | 17.08 | 11.83 | 1.68 | 40000 | |
35ECS80 Ultra EC | 35 | 1.378 | 31100 | 700 | 330 | 193.4 | 27.39 | 14.98 | 2.12 | 40000 | |
16ECP24 | 16 | 0.63 | 17600 | 66 | 6.8 | 4 | 0.57 | 9.29 | 1.32 | 20000 | |
16ECP24-2A | 16 | 0.63 | 8700 | 56 | 4.6 | 4 | 0.57 | 9.29 | 1.32 | 12000 | |
30ECA64 Autoclavable Slotless Brushless DC Motor | 30 | 1.18 | 16488 | 700 | 165 | 133.5 | 18.9 | 8.6 | 1.22 | 30000 | |
22ECA60 Autoclavable Slotless Brushless DC Motor | 22 | 0.866 | 34500 | 200 | 180 | 51 | 7.2 | 6.6 | 0.935 | 60000 | |
40ECP44 | 40 | 1.57 | 26500 | 1410 | 150 | 120 | 17 | 9.11 | 1.29 | 30000 | |
40ECP55 | 40 | 1.57 | 26310 | 1450 | 420 | 150.2 | 21.3 | 9.11 | 1.29 | 30000 |
RECOMMENDED BRUSHLESS SLOTTED
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Current, Typical (mA) | No-Load Speed (rpm) | Continuous Stall Torque (mNm) | Continuous Stall Torque (oz-in) | Continuous Stall Current (A) | Peak Torque (mNm) | Peak Torque (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|---|
ENT Surgical Gearmotor (B0512N4080) | 12.7 | 0.5 | 340 | 13385 | 37.9 | 5.4 | 2.56 | 445.3 | 63.1 | 15.51 | 2.2 | |
ENT Surgical Gearmotor (B0512N4081) | 12.7 | 0.5 | 165 | 12800 | 41.6 | 5.9 | 1.35 | 518.9 | 73.5 | 32.23 | 4.56 | |
Spine Drill Surgical Motor (B0512A1) | 12.7 | 0.5 | 269 | 97400 | 9.5 | 1.34 | 3.63 | 176.1 | 24.9 | 4.92 | 0.7 | |
Cannulated Microdebrider / Shaver Motor (B0612H1005) | 16.51 | 0.65 | 125 | 35300 | 19.6 | 2.78 | 1.08 | 354.1 | 50.2 | 12.71 | 1.8 | |
Cannulated Microdebrider / Shaver Motor (B0612H1007) | 16.51 | 0.65 | 284 | 35597 | 19.8 | 2.81 | 3.62 | 278.2 | 39.4 | 6.4 | 0.91 | |
Large Bone Surgical gearmotor - Drill/Reamer (B1112A4) | 27.94 | 1.1 | 1487 | 1053 | 937.1 | 132.7 | 13.5 | 14231 | 2015 | 118.7 | 16.81 | |
Cannulated Large Bone Orthopedic Surgical Motor (B1210N1021) | 31.5 | 1.24 | 1267 | 16800 | 83.1 | 11.77 | 16.1 | 1365.4 | 193.4 | 5.41 | 0.77 | |
Cannulated Large Bone Orthopedic Surgical Motor (B1210N1023) | 31.5 | 1.24 | 760 | 15700 | 95.9 | 13.58 | 11.19 | 1660.8 | 235.2 | 8.88 | 1.26 | |
Multi-tool Surgical Motor (B0810A1) | 20.35 | 0.8 | 705 | 26700 | 21.4 | 3.03 | 7.75 | 198 | 28.1 | 3.22 | 0.456 | |
Bone Mill Surgical Gearmotor (B2010A4) | 49.78 | 1.96 | 1010 | 290 | 6526.6 | 923.4 | 6.42 | 76966.2 | 10898.6 | 1067.2 | 151.3 |
BRUSHLESS SLOTTED FLAT
Model | Motor Diameter (mm) | Motor Diameter (in) | Continuous Mechanical Power, Max (@25°C) (W) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Motor Speed, Max (rpm) | Weight (g) | Weight (oz) | Shop |
---|---|---|---|---|---|---|---|---|---|
32ECF | 32 | 1.26 | 32 | 32.9 | 4.65 | 10000 | 52 | 1.83 | |
20ECF | 20 | 0.787 | 9 | 9 | 1.27 | 10000 | 15 | 0.53 | |
45ECF | 43.2 | 1.7 | 50 | 91 | 12.89 | 10000 | 130 | 4.59 |
RECOMMENDED BRUSH DC
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Speed (rpm) | No-Load Current, Typical (mA) | Output Power (W) | Stall Torque at Nominal Voltage (mNm) | Stall Torque at Nominal Voltage (oz-in) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|---|
12G88 Athlonix | 12 | 0.472 | 9900 | 16 | 2.7 | 6.8 | 0.96 | 3.5 | 0.5 | 8.6 | 1.22 | |
16DCP Athlonix - Graphite | 16 | 0.63 | 9184 | 77.2 | 1.3 | 3.85 | 0.55 | 2.42 | 0.34 | 27.94 | 3.96 | |
16DCP Athlonix - Precious Metal | 16 | 0.63 | 9684 | 19.4 | 1.4 | 4.06 | 0.57 | 2.64 | 0.37 | 27.94 | 3.96 | |
16DCT Athlonix - Graphite | 16 | 0.63 | 10427 | 150.3 | 4 | 16.49 | 2.34 | 5.06 | 0.72 | 54.26 | 7.68 | |
16DCT Athlonix - Precious metal | 16 | 0.63 | 10079 | 28.6 | 4.3 | 17.14 | 2.43 | 5.45 | 0.77 | 54.26 | 7.68 | |
16N78 Athlonix | 16 | 0.63 | 9270 | 90 | 5.4 | 13.6 | 1.93 | 6.9 | 0.98 | 27.7 | 3.92 | |
17DCT Athlonix - Graphite | 17 | 0.669 | 9653 | 92.6 | 4.6 | 16.16 | 2.29 | 5.89 | 0.83 | 55.88 | 7.91 | |
17DCT Athlonix - Precious Metal | 17 | 0.669 | 9800 | 24.7 | 4.8 | 16.43 | 2.33 | 6.15 | 0.87 | 55.88 | 7.91 | |
22DCT Athlonix - Graphite | 22 | 0.866 | 8538 | 87.3 | 9 | 75.73 | 10.72 | 12.75 | 1.81 | 70.27 | 9.95 | |
22DCT Athlonix - Precious metal | 22 | 0.866 | 8569 | 42.7 | 9.6 | 79.56 | 11.27 | 13.29 | 1.88 | 70.27 | 9.95 | |
22N78 Athlonix | 22 | 0.866 | 9075 | 28 | 13 | 66 | 9.35 | 15.7 | 2.22 | 72 | 10.2 | |
24DCT Athlonix - Graphite | 24 | 0.945 | 7810 | 90.3 | 9 | 68.94 | 9.76 | 14.6 | 2.07 | 59.86 | 8.48 | |
24DCT Athlonix - Precious Metal | 24 | 0.945 | 7837 | 44.1 | 9.4 | 71.55 | 10.13 | 14.96 | 2.12 | 59.86 | 8.48 |
RECOMMENDED STEPPER LINEAR
Model | Motor Diameter (mm) | Motor Diameter (in) | Holding Force, Min @ rated current @ 0.001" (0.0254 mm) / Step (N) | Holding Force, Min @ rated current @ 0.001" (0.0254 mm) / Step (oz) | Holding Force, Min (Unenergized) @ 0.001" (0.0254 mm) / Step (N) | Holding Force, Min (Unenergized) @ 0.001" (0.0254 mm) / Step (oz) | Stroke Length, Typical (in) | Stroke Length, Typical (mm) | Linear Travel Accuracy | Shop |
---|---|---|---|---|---|---|---|---|---|---|
20DAM-K | 20.5 | 0.807 | 30.6 | 110 | 20.9 | 75 | 0.59 | 15 | ± 1 Step | |
20DAM-L | 20.5 | 0.807 | 30.6 | 110 | 20.9 | 75 | 1.97 | 50 | ± 1 Step | |
35DBM-K | 35.94 | 1.415 | 112 | 403 | 40 | 144 | 0.67 | 17 | ± 1 Step | |
35DBM-L | 35.94 | 1.415 | 112 | 403 | 40 | 144 | 2.5 | 63.5 | ± 1 Step |
RECOMMENDED GEARHEADS
Model | Motor Diameter (in) | Motor Diameter (mm) | Efficiency (%) | Static Torque, Max (Nm) | Static Torque, Max (oz-in) | Recommended Input Speed, Max (rpm) | Shop |
---|---|---|---|---|---|---|---|
R13 (Ball Bearing) | 0.5109 | 13 | 85 | 0.5 | 71 | 7500 | |
R13 (Sleeve Bearing) | 0.5109 | 13 | 85 | 0.5 | 71 | 7500 | |
R16 (Ball Bearing) | 0.6288 | 16 | 85 | 1 | 141 | 7500 | |
R16 (Sleeve Bearing) | 0.6288 | 16 | 85 | 1 | 141 | 7500 | |
R22 (Ball Bearing) | 0.8646 | 22 | 80 | 2 | 283 | 5000 | |
R22 (Sleeve Bearing) | 0.8646 | 22 | 80 | 2 | 283 | 5000 | |
R22HT (Ball Bearing) | 0.8646 | 22 | 82 | 4.2 | 595 | 12000 | |
R32HT (Ball Bearing) | 1.2576 | 32 | 80 | 12 | 2.69 | 8000 | |
R26HT (Ball Bearing) | 0.866 | 22 | 85 | 5 | 708 | 18000 | |
R22T (Ball Bearing) | 0.866 | 22 | 90 | 8000 |