Challenge
Exoskeleton is an external structure that supports and protects a subject’s body. Powered exoskeletons are wearable robots or portable devices attached to a subject’s limbs, using principles of electro-simulation to first detect a subject’s movements and then replace or enhance them. These are typically used after an accident, disease or a periodic/permanent paralysis, across hospitals and rehabilitation centers that address the needs of elderly and handicapped persons, or even those afflicted with spinal cord injury, stroke, etc.
Exoskeletons commonly use miniature brushless DC motors with additional products such as gearboxes for attaining high torque and encoders for positional feedback. Typical application requirements include high torque, long battery life and the ability to work under load, e.g. in a seated position or on a staircase. Portescap's flat brushless DC and DC servo motors are designed for long battery operating time with a lightweight package, making them ideal to power exoskeleton applications.
Benefits
- High torque with compact size
- Extended battery operating time
- Long lifetime
- High efficiency with low power consumption, weight and volume
- Ability to work under load (e.g. sitting position, walking on staircase)
Reduce Design Time. Select Your Motor Online
RECOMMENDED BRUSHLESS SLOTLESS
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Speed (rpm) | No-Load Current, Typical (mA) | Continuous Mechanical Power, Max (@25°C) (W) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Motor Speed, Max (rpm) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|
22ECT35 Ultra EC | 22 | 0.866 | 12400 | 100 | 34 | 20 | 2.83 | 27.31 | 3.87 | 20000 | |
22ECT48 Ultra EC | 22 | 0.866 | 11950 | 155 | 54 | 41.6 | 5.89 | 28.08 | 3.98 | 20000 | |
22ECT60 Ultra EC | 22 | 0.866 | 20370 | 370 | 86 | 66.9 | 9.47 | 25.97 | 3.68 | 20000 | |
22ECT82 Ultra EC | 22 | 0.866 | 18550 | 435 | 104 | 98.8 | 13.99 | 30.79 | 4.36 | 20000 | |
30ECT64 Ultra EC | 30 | 1.181 | 28550 | 575 | 187 | 137 | 19.4 | 20.48 | 2.9 | 30000 | |
30ECT90 Ultra EC | 30 | 1.181 | 22100 | 1050 | 244 | 225 | 31.86 | 21.11 | 2.99 | 25000 |
RECOMMENDED BRUSHLESS SLOTTED
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Current, Typical (mA) | No-Load Speed (rpm) | Continuous Stall Torque (mNm) | Continuous Stall Torque (oz-in) | Continuous Stall Current (A) | Peak Torque (mNm) | Peak Torque (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Cannulated Large Bone Orthopedic Surgical Motor (B1210N1021) | 31.5 | 1.24 | 1267 | 16800 | 83.1 | 11.77 | 16.1 | 1365.4 | 193.4 | 5.41 | 0.77 | |
Cannulated Large Bone Orthopedic Surgical Motor (B1210N1023) | 31.5 | 1.24 | 760 | 15700 | 95.9 | 13.58 | 11.19 | 1660.8 | 235.2 | 8.88 | 1.26 |
RECOMMENDED BRUSH DC
Model | Motor Diameter (mm) | Motor Diameter (in) | No-Load Speed (rpm) | No-Load Current, Typical (mA) | Output Power (W) | Stall Torque at Nominal Voltage (mNm) | Stall Torque at Nominal Voltage (oz-in) | Continuous Torque, Max (mNm) | Continuous Torque, Max (oz-in) | Torque Constant (mNm/A) | Torque Constant (oz-in/A) | Shop |
---|---|---|---|---|---|---|---|---|---|---|---|---|
16DCT Athlonix - Graphite | 16 | 0.63 | 10427 | 150.3 | 4 | 16.49 | 2.34 | 5.06 | 0.72 | 54.26 | 7.68 | |
16DCT Athlonix - Precious metal | 16 | 0.63 | 10079 | 28.6 | 4.3 | 17.14 | 2.43 | 5.45 | 0.77 | 54.26 | 7.68 | |
16DCT Athlonix - Precious metal | 16 | 0.63 | 10079 | 28.6 | 4.3 | 17.14 | 2.43 | 5.45 | 0.77 | 54.26 | 7.68 | |
16N78 Athlonix | 16 | 0.63 | 9270 | 90 | 5.4 | 13.6 | 1.93 | 6.9 | 0.98 | 27.7 | 3.92 | |
22DCP Athlonix - Graphite | 22 | 0.866 | 10889 | 132.6 | 4.3 | 17.65 | 2.5 | 6.23 | 0.88 | 41.01 | 5.81 | |
22DCT Athlonix - Graphite | 22 | 0.866 | 8538 | 87.3 | 9 | 75.73 | 10.72 | 12.75 | 1.81 | 70.27 | 9.95 | |
22DCT Athlonix - Precious metal | 22 | 0.866 | 8569 | 42.7 | 9.6 | 79.56 | 11.27 | 13.29 | 1.88 | 70.27 | 9.95 | |
22N78 Athlonix | 22 | 0.866 | 9075 | 28 | 13 | 66 | 9.35 | 15.7 | 2.22 | 72 | 10.2 |
RECOMMENDED STEPPER LINEAR
Model | Motor Diameter (mm) | Motor Diameter (in) | Holding Force, Min @ rated current @ 0.001" (0.0254 mm) / Step (N) | Holding Force, Min @ rated current @ 0.001" (0.0254 mm) / Step (oz) | Holding Force, Min (Unenergized) @ 0.001" (0.0254 mm) / Step (N) | Holding Force, Min (Unenergized) @ 0.001" (0.0254 mm) / Step (oz) | Stroke Length, Typical (in) | Stroke Length, Typical (mm) | Linear Travel Accuracy | Shop |
---|---|---|---|---|---|---|---|---|---|---|
35DBM-K | 35.94 | 1.415 | 112 | 403 | 40 | 144 | 0.67 | 17 | ± 1 Step | |
35DBM-L | 35.94 | 1.415 | 112 | 403 | 40 | 144 | 2.5 | 63.5 | ± 1 Step |
RECOMMENDED GEARHEADS
Model | Motor Diameter (in) | Motor Diameter (mm) | Efficiency (%) | Static Torque, Max (Nm) | Static Torque, Max (oz-in) | Recommended Input Speed, Max (rpm) | Shop |
---|---|---|---|---|---|---|---|
R16 (Ball Bearing) | 0.6288 | 16 | 85 | 1 | 141 | 7500 | |
R16 (Sleeve Bearing) | 0.6288 | 16 | 85 | 1 | 141 | 7500 | |
R22 (Ball Bearing) | 0.8646 | 22 | 80 | 2 | 283 | 5000 | |
R22 (Sleeve Bearing) | 0.8646 | 22 | 80 | 2 | 283 | 5000 | |
R26HT (Ball Bearing) | 0.866 | 22 | 85 | 5 | 708 | 18000 |
RECOMMENDED ENCODERS
Model | Encoder Type | Number of Lines Available (LPR) | Shop |
---|---|---|---|
MR2 | Integrated Magnetic | 512, 500, 400, 256, 250, 200, 160, 128, 100, 80, 64, 50, 40, 32, 20, 16, 8, 4 |
RECOMMENDED CONTROLLERS
Model | Nominal Voltage, Max (V) | Nominal Voltage, Min (V) | Feedback Type | Continuous Input Power, Max (W) | Control Method | Autoclave Cycles | Shop |
---|---|---|---|---|---|---|---|
MIBL 0520 | 48 | 20 | Sensored | 720 |